Antenna Construction Page

3.2 wavelength rope yagi design pdf file: AA7A rope yagi

Elements My antenna design uses 3/4 inch diameter elements. This is probably overkill and adds a little weight. The primary reason that I used this diameter element was that I had many coils of 3/4" CATV hardline in my material surplus pile that I had accumulated over the years. For a portable version of a rope yagi, a smaller diameter element is preferred. Going too small (say, less than 1/2" diameter) will start to add some loss to the antenna efficiency. Any element diameter other than 3/4" will require a change in the element length and spacing in the antenna design. http://members.cox.net/aa7a/6M_EME/Element.jpg (14348 bytes)
Element-to-boom clamps The focus is cheap and effective. I went up and down the aisles of my local hardware store and settled in this clamp design. Each element clamp uses two L-brackets that are used for furniture reinforcement, a couple of small hose clamps and a 10-24 bolt/nut. I used my vice grips to cinch down the two L-brackets on the rope boom. Next, I tightened down the two hose clamps to afix the L-brackets to the element. I then tightened the #10 bolt until the L-brackets deformed a little. When I release the pressure from the vice grips, the brackets contiunued to grab the rope pretty well. I have pulled with all of my strength and cannot move an element on the rope boom with this clamp arrangement. The hose clamps grasp the L-brackets as far as possible to the ends of the bracket to help maintain the alignment of the element to be at a right angle to the rope boom. http://members.cox.net/aa7a/6M_EME/Clamp.jpg (14348 bytes)
Rope boom and stabilizing lines The boom consists of 1/2 inch rope. The best rope type (stregth, stability and sun resistance) is polypropelene but was not readily available in my local Home Depot. So, I went with "heavy duty truck rope" which is a poly rope (not hollow). It has slightly less strength than polypropelene but is cheap and available. The stabilizing lines are 1/4" braided nylon rope. This rope will stretch when it gets wet but is only used to keep the elements in a plane and does not support much of the element load. http://members.cox.net/aa7a/6M_EME/RopeBoomAndStabilizerRopes.jpg (14348 bytes)
Element slides I first tried erecting the antenna without this feature. The antenna turned into a porcupine in a second. We added the element slide feature to keep the elements loosely attached to the stabilizing lines during erection and antenna rotation events. I use two nylon tie-wraps on each end of each element. Each stabilizing line passes through a tie-wrap loop on all elements. The tie-wrap loop is attached to the element with another tie-wrap as shown in the photo. http://members.cox.net/aa7a/6M_EME/ElementSlide.jpg (14348 bytes)
Director-end truss/ swivel A truss is used at the director-end support to provide an attachment point for the rope boom and provide tie points for the stabilizing lines. 1 1/2" EMT is used as the truss boom. The truss boom is u-bolted to a somewhat thick plate. The plate is attached to the antenna mast using a 3/8' screw pin anchor shackle. Using this shackle permits the truss to rotate as the antenna is rotated. This simplifies the geometry of the rope stabilizers and element slides a little. http://members.cox.net/aa7a/6M_EME/FrontTruss.jpg (14348 bytes)
Reflector-end support The end supports are twelve-foot redwood four-by-four's. Redwood is naturally resistant to termites. In Arizona, its a simple matter to dig a post hole and drop in a four-by-four. Depending on your locale, your selection of an end support may vary. Another truss is attached to the rear support. A large pulley is used to take up tension on the rope boom. Two smaller pulleys are used to apply tension to the stabilizing ropes. C-clamps are used to attach the pulleys to eye-bolts on the support and truss. When "rotating" the antenna, simple open up the C-clamps and remove the three pullys and drag the antenna over to another end support and hook up the three pulleys. After attaching the three pulleys, take up the tension to get the antenna into its normal shape. This sounds simple but requires a little practice. http://members.cox.net/aa7a/6M_EME/ReflectorEndSupport.jpg (14348 bytes)

http://members.cox.net/aa7a/6M_EME/EndSupports.jpg (14348 bytes)

Tension system A comealong is used to take up tension in the rope boom. Rope saddles and and rope clips are used extensively to prevent sharp edges from cutting the ropes under tension. The stabilizing lines are lashed down to tie points on the redwood support in a manner that requires only one hand. Your other hand is usually busy doing something else. Sometimes I wish I had yet another hand. http://members.cox.net/aa7a/6M_EME/TensionSystem.jpg (14348 bytes)
Driven element/match Most of the time taken to build the antenna was consumed in building the driven element. I prefer to use beta matches in my antennas. I have always had good success at cutting my material close and nudging the adjustments into a good match. Your mileage will vary. Another advantage of this sloping rope yagi is that the driven element is near the ground and it is reasonably easy to adjust the match after the antenna is installed. And, the premp can be placed on the ground nearby allowing some very low noise temperatures on receive. http://members.cox.net/aa7a/6M_EME/DE.jpg (14348 bytes)

http://members.cox.net/aa7a/6M_EME/DE_front.jpg (14348 bytes)

http://members.cox.net/aa7a/6M_EME/DE_back.jpg (14348 bytes)

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