Bench
Power Supply
This unit delivers 0 to 20 volts at up to 4 amps in
0.1
volt increments. The entire device runs on a PIC16F870 (about $3
in small quantities). This is basically a switching power supply
with the voltage regulation done in software. The PIC used here
has
analog inputs (used to measure voltage and current) and hardware PWM
(pulse
width modulation) output used to control the power.
Only two controls are used on the front panel - an
'on/off''
push button and a rotary encoder. The on/off button is a 'soft'
control;
the unit actually stays powered up all of the time. In the 'off''
mode, the display is blanked except for the far right decimal which
acts
as a standby indicator, and the voltage output is set to
zero.
Also, while in this mode, the rotary encoder is not active so that the
previously selected voltage will be maintained when the unit is powered
back on.
This design has a 'current cutout' which will turn
off power completely. To access the cutout limit, turn the unit
on, then hold down the button for about 2 seconds. The left
display shows 'ALI' and the right displays shows the current. To
go back to normal operation, hold button for 2 seconds again.
The
displays are standard red 7-segment LED's. They are multiplexed
in
software to simplify the circuit design. A set of 6 small pnp
transistors
activates each one in turn at about a 100 hz scan rate.
Because of the nature of switching supplies, it is actually possible to get more amperes out of the unit than the transformer is rated for. I got over 4 amps out at 5 volts. As you increase the voltage, less current is available.
The software listing is
included
here allong with the Object File,as is the Schematic.Like
other projects shown on this site, you are welcome to use whatever
information
you want but this is not a step-by-step guide to making your own.
Some of the parts used here were scrounged from the junk box and the
values
are unknown - they just seem to work.