Concerns
with Fifth Wheel hitch
There
have been several posts on the forums regarding concerns with
interference
between the hitch brackets and airbag brackets particularly with the
short
bed truck. I wanted so share my findings and experiences with
others
and if they choose to install AirLift(R)
airbags, perhaps their installation will go more smoothly.
My son
(the ugly ass Reindeer pictured below) and I installed the Reese(R)
16K slider hitch according to the instructions provided by Reese(R).
Actually, he is a lot of fun to work with and we laugh more than we
should
be allowed. Perhaps I should rent him out. The hitch has been
installed
and operational for about 9 months.

The Reese(R)Rails
Instructions for the Reese(R)
Hitch indicate using the front hole of the rear hitch rail for the
bracket
that attaches to the truck frame. This caused interference with
the
upper airbag bracket and overlapped almost the whole flange of the
airbag
bracket. The simple solution was to move the hitch bracket from
the
front hole of the rear rail to the rear hole of the rail. To do
this,
I had to drill 2 new holes in the bracket and redrill 2 holes in the
frame
on both sides. The reason for the 2 new holes in the bracket is
there
is a cross member right where the bolts would have landed using the
predrilled
bracket holes. After this was done, there was plenty of room for
the airbag brackets.

Preparation
The
first thing to do is jack up the truck and remove both rear
wheels.
You need to support the rear axle of the truck so the suspension is in
the normal load position. The truck should be near level.
Measure
the distance from the center of the hub to the highest point in the
wheel
well cutout - both sides should be equal - adjust as needed. I
jacked
up the truck with a floor jack, used 2 ramps and 4x4 blocks to support
the axles, did my measurements and had to raise the right side about
1/2"
to fine tune the height - probably a result of a sloping driveway.
U-bolts too long
I loosely
assembled the airbags with the brackets and attempted to put them in
place
- quickly discovered all the U-bolts for the axle had to be cut off to
accommodate the lower airbag bracket which straddles the truck
U-bolts.
Just used a hacksaw and a little work - done.

Emergency cable bracket
The emergency
brake cable runs along the truck frame on the drivers side. The AirLift(R)
instructions indicate removing the retainer bolt and put it in from the
outside inward to avoid contact with the airbag. After doing this
I bent the tab that holds the assembly from rotating into the hole
below
the bolt hole.

The upper
right corner of the upper airbag bracket on the drivers side could
scrub
the emergency cable so I ground the corner round and smooth just in
case.

Marking
and Drilling with temporary airbag assembly
The
AirLift(R)
instructions indicate the proper installation height range for the
airbag
should be 5-8". Then the statement was slightly modified stating
- you should place the upper bracket up as high as possible. When
in place, I could extend the airbag to just shy of 7" without
conflicts.
Any more than that, the upper bracket flange would hit the truck bed
flange.
So I settled for 6 3/4" and thought this was acceptable.
Working
with the assembled bags, they would bend, compress and extend.
Trying
to hold them in place, measure for the proper height, mark and drill
was
difficult. I wanted to keep them as equal as possible, so I cut 2
pieces of 4X4X6 3/4" lumber with a cutoff saw to assure flat and
square.
Then used the wood in place of the airbag itself using large screws to
hold the bracket to the block of wood. This gave me a good rigid
assembly to use for the template for marking and drilling.

I placed
the assembly (with the wood block) and lower bracket over the U-bolt
bracket
on the truck springs and pressed the upper bracket toward the
frame...it
was perfect. I marked the hole using a 3/8" bit just to keep the
hole centered in the bracket hole and to get the hole started, then
changed
bits to a 1/4" for a pilot hole, then back to the 3/8" to finish.
I pushed a bolt through the hole to hold the bracket in place, marked
and
drilled the remaining holes. Other than the emergency brake
cable,
both sides were exactly the same, so there is not right/left issues.
Airbag
and Airhose assembly
Once
the holes were drilled into the frame, I reassembled the airbags
completely
using all the appropriate hardware. The air line hose was about
12'
feet long and both ends were terminated with a valve stem. The
notion
here is to cut the air line in the middle and making 2 equal
length
pieces and one end terminated with the valve stem. The
unterminted
end just presses into an elbow fitting that screws into an insert in
the
top of the airbag. The elbow fitting has a red insert - this
stays
in the fitting. This is used to release the air hose in the event
it has to be removed.
Note: Put
the fitting into the airbag before attaching the air hose to the
fitting.
We did one each way. With the air hose attached it was difficult
to get the fitting started into the airbag insert.
We continued with the final installation of the brackets with the airbags and air hoses attached. The final bracket installation was a two man job as they use lock nuts rather than lock washers and knurled shoulders (like the hitch bolts) and did require a socket wrench on both sides.
I laced the air hose from the passenger side to the drivers side as I wanted all the control items on the drivers side. I had a couple coils of air hose held out of the way with a wire ties provided with the airbag package. The fuel tank fill access, hitch latch and slider lever, 7 pin plug and airbag stems are all on the drivers side - just my preference.
Air
stems
We located
a hole (like a double ended keyhole) in the truck frame and that one
hole
worked for both stems. We placed a nut, washer and the rubber
washer
on the stem, pressed them both through the hole, then another washer
and
tighten the nut. There turned out to be a problem with all the
material
thickness as the stem didnt extend beyond the outer nut far enough to
get
air gauge to take the reading. They had to be moved.
I remount
the stems on a small thin bracket that I attached to the upper airbag
bracket
which worked very well..voila - done!
Final
View
The
test
I didnt
want to tote my compressor to the storage of the 5er so I guessed at
how
much the truck sagged. I laid a board across the bed over the
side
walls and placed another board on the ground leaning against the this
board
and truck. I inflated the bags until they had lifted each side
about
1". After our last trip March 8, it seemed pretty close. I
will fine tune when I can find a good level area to measure the truck
by
itself then hooked up as well making the necessary air adjustments.
Final
conclusion
Overall
it wasnt too bad of project, but seemed a little more difficult having
to move the hitch brackets. This did require 2 holes per hitch
bracket
and 2 holes per side in the truck frame.
The quality of the AirLift(R) is superb. The brackets are extremely heavy duty. Everything went together as planned...and most importantly they DO work.
Where
to buy
I bought
my AirLift(R) airbags at Jegs
or contact The Airlift(R)
Company
The
price at Jegs was the best I could
find
of about 3 locations.
I installed
the Reese(R) 16K slider hitch,
Jordan
Ultima 2020(R) brake controller and AirLift(R)
airbags. If you have any questions or comments about any of
these,
please feel free to contact me.
Truck
and Trailer before Airlift(R)
airbags installed

AirLiftAirbagInstallation.htm
Reese16KSliderInstallation.htm
ExtendedPinSliderHitch.htm
BrakeControllers.htm
2001
Ford F250 PSD, Ext cab, Short bed, Island Blue/Silver, 4X4 Off-road,
SOF
Auto, 3.73, Alum Wheels,Chrome Step, Line-X(R),
bedliner,
Reese(R) 16K slider,
AirLift(R)
Airbags, Jordan Ultima 2020(R),
Sunnybrook(R)
30RKFS