1962 USHERED IN THE ALL TRANSISTOR
RADIO, CHECKING AND SERVICING BECAME MORE DIFFICULT. THESE RADIO'S HAD PRINTED
CIRCUIT BOARDS AND SOLDERED COMPONENTS. A FEW THINGS YOU COULD CHECK FROM A
LAYMAN 'S PERSPECTIVE. FROM WHAT YOU COULD SEE AND WHAT YOU HEAR.. IS THERE A
POP FROM THE SPEAKER WHEN YOU TURN THE RADIO ON? WHAT DOES THAT TELL YOU? IF
THERE IS IT, TELLS YOU THAT YOU HAVE POWER TO THE RADIO, THE OUTPUT IS
WORKING, AND THE SPEAKER IS WORKING. IF THE POP IS NOT THERE, EITHER LACK OF
POWER SOURCE, FAULTY POWER TRANSISTOR, OR A DEFECTIVE SPEAKER. I
WORKED ON THESE RADIO'S DURING THESE YEARS AND BELIEVE YOU ME WE HAD
LOTS OF SPEAKER TROUBLE, THE SPEAKERS WERE MOUNTED ON TOP OF THE DASH, AND THE
SUN CERTAINLY TOOK IT'S TOLL. SO THE SPEAKER SHOULD BE ONE OF THE FIRST THINGS
TO CHECK..
WOULD SUGGEST YOU OBTAIN ONE, IF YOU
HAVE A RESTORED AUTO, OR ARE IN THE PROCESS OF RESTORING ONE YOU WILL FIND
MANY USES FOR ONE. NOT FOR JUST CHECKING THE RADIO, BUT FOR CHECKING THE REST
OF THE CARS ELECTRICAL SYSTEMS. YOU CAN CHECK THE CONTINUITY OF THE ANTENNA,
BY SETTING THE METER TO THE OHMS SCALE AND CHECKING FROM THE TIP OF THE
ANTENNA LEAD WHERE IT PLUGS INTO THE RADIO TO THE ANTENNA MAST, OR FOR A
SHORTED ANTENNA, BY CHECKING FROM THE ANTENNA TIP WHERE IT PLUGS INTO THE
RADIO TO CHASSIS GROUND, ( YOU SHOULD HAVE NO READING ON METER) IF YOU DO
YOUR ANTENNA IS SHORTED. ANOTHER USE IS TO USE THE METER ON THE LOW OHMS SCALE
TO CHECK THE VOICE COIL OF THE SPEAKER. PLACE LEADS ON SPEAKER TERMINALS A
READING ON THE METER INDICATES THAT THE SPEAKER VOICE COIL IS O.K.. ANOTHER
USE IS TO CHECK 6VOLT & 12VOLT SOURCES, ON THE VOLTMETER , SELECT D.C.
VOLTS ON THE FUNCTION SWITCH, AND SET THE RANGE SWITCH TO A RANGE JUST ABOVE
12VOLTS. THEN WITH THE GROUND LEAD OF THE METER (THE BLACK LEAD) ATTACHED TO
THE CHASSIS (BODY) OF THE CAR OR RADIO CASE. TAKE THE POSITIVE LEAD OR (RED
LEAD) AND CHECK VOLTAGES ANYWHERE IN THE RADIO OR ANY OTHER OF THE CARS
ELECTRICAL CIRCUITS.
NOW LET ME ATTEMPT TO TEACH YOU TO BE A
TECHNICIAN. WOULD' NT IT BE NICE TO BE ABLE TO CHECK D.C. CIRCUITS OF AN ALL
TRANSISTOR CAR RADIO? TO BE ABLE TO KNOW IF EACH TRANSISTOR WAS CONDUCTING
(WORKING) THE EARLY TRANSISTOR RADIO'S 1962 THROUGH THE LATE 60'S USED A
GERMANIUM MATERIAL TO CONSTRUCT THE TRANSISTOR. MOST OF THE SIGNAL PATH
TRANSISTORS WERE PNP (POSITIVE--NEGATIVE--POSITIVE) MATERIAL THESE TRANSLATED
INTO THE ELEMENTS OF THE TRANSISTOR , THESE WERE THE EMITTER, BASE, AND
COLLECTOR, THESE RADIO'S USED A CIRCUIT BOARD ALL PARTS ON ONE SIDE OF THE
BOARD, ONLY PRINTED CIRCUIT ON THE OTHER. THE PRINTED CIRCUIT SIDE IS WHERE WE
WILL DO OUR CHECKING. SINCE YOU CAN NOT SEE THE TRANSISTORS FROM THIS SIDE HOW
DO WE KNOW WHERE THE CONNECTIONS FOR THE EMITTER, BASE AND COLLECTOR ARE
LOCATED. SOME SETS YOU WOULD HAVE TO HAVE A SCHEMATIC DIAGRAM, AND CIRCUIT
BOARD PICTURE TO SHOW LOCATION OF THESE POINTS, BUT LUCKILY MOST CUSTOM AUTO
RADIO MFG'S (G. M. FORD, CHRYSLER, A. M. C. , MOTOROLA, BENDIX ETC. ) MARKED
THESE POINTS ON THE CIRCUIT BOARD WITH "E"
"B" "C". WITH THAT INFORMATION IN MIND WE CAN BEGIN OUR
CHECKING. REMEMBERING, THAT ALL MAJOR MFG'S (ALL TRANSISTOR RADIO'S WERE 12
VOLTS, TAKE YOUR VOLT-OHM METER, SET TO D.C. VOLTS SET RANGE TO VOLTAGE JUST
ABOVE 12 VOLTS. NOW WE WILL BEGIN OUR CHECK.
FIRST FIND THE 12 VOLT
SOURCE ON THE PRINTED CIRCUIT BOARD. TO FIND THIS SOURCE, TAKE THE NEGATIVE
(BLACK LEAD) OF THE METER CLIP IT TO THE RADIO CHASSIS (CASE). TAKE THE
RED OR POSITIVE LEAD OF THE METER FIND A PLACE ON THE CIRCUIT BOARD
WHERE METER READS AROUND 11 TO 12 VOLTS. THE BEST PLACE TO FIND THIS IS WHERE
THE FILTER CAPACITOR COMES THROUGH THE CIRCUIT BOARD, ONE OF THESE CONNECTIONS
WILL BE 11 TO 12 VOLTS. HOLD THE RED (POSITIVE) LEAD ON THIS CONNECTION, TAKE
THE BLACK (NEGATIVE) LEAD AND PLACE IT ON ONE OF THE POINTS MARKED "E" IT DOES
NOT MATTER WHICH ONE YOU START WITH, WE ARE GOING TO CHECK EACH ONE TO SEE IF
IT IS CONDUCTING. WHAT WE ARE DOING IS MEASURING THE VOLTAGE DROP ACROSS THE
EMITTER RESISTOR. IF YOU MEASURE A READING OR A DROP ACROSS THE RESISTOR THE
STAGE IS CONDUCTING IF NO READING AT ALL THEN THE STAGE IS NOT CONDUCTING.
WITH RED LEAD ON 12VOLT SOURCE. TAKE BLACK LEAD AND CHECK ALL POINTS MARKED
"E" WHEN YOU FIND ONE WHERE THERE IS NO READING . THAT MEANS THE STAGE IS NOT
CONDUCTING, REPLACE THAT TRANSISTOR. NOW THERE ARE MANY OTHER THINGS INVOLVED
IN THE CONDUCTION OF A STAGE, WHAT I HAVE DONE IS GIVE YOU A WAY TO ISOLATE A
STAGE, AND IN MOST CASES A NEW TRANSISTOR WILL CURE YOUR PROBLEM.
NOT
ALL TRANSISTOR CONDUCTION PROBLEMS ARE AS SIMPLE AS THE TRANSISTOR NOT
CONDUCTING SOMETIMES THEY WILL CONDUCT BUT NOT PROPERLY. SOME TIMES THEY WILL
CONDUCT TOO HIGH, SOMETIMES TOO LOW. ALL HAVING TO DO WITH THE BIAS OF THE
TRANSISTOR. THE GERMANIUM TRANSISTOR OF THE 60'S SHOULD HAVE A BIAS( BIAS
BEING THE VOLTAGE DIFFERENCE BETWEEN THE EMITTER AND THE BASE CONNECTIONS OF
THE TRANSISTOR YOU CAN CHECK THIS BIAS BY MEASURING WITH YOUR VOLT METER ON A
LOW VOLTAGE SCALE, ACROSS THE EMITTER &BASE TERMINALS ON THE CIRCUIT BOARD
. THE BIAS REQUIRED FOR THESE TRANSISTORS TO CONDUCT WAS .2 (TWO TENTHS) OF A
VOLT. IF THE READING IS VERY CLOSE TO THIS YOUR BIAS IS O.K. NOW THERE IS A
RULE OF THUMB HERE IF THE BIAS IS NORMAL AND THE TRANSISTOR IS NOT CONDUCTING(
SEE PREVIOUS PARAGRAPH) THEN THE TRANSISTOR IS BAD. IF THE BIAS IS HIGH OVER
TWO TENTHS OF A VOLT, AND THE CONDUCTION IS HIGH THEN THE TRANSISTOR IS DOING
WHAT IT IS TOLD TO DO, THE TROUBLE IS ANOTHER COMPONENT IN THE CIRCUIT. LIKE
WISE IF THE BIAS IS LOW AND THE CONDUCTION IS LOW THE TRANSISTOR IS DOING WHAT
IT .IS TOLD TO DO AND IS O.K. SOME OTHER COMPONENT IS AT
FAULT.
WELCOME TO THE 70'S
INFORMATION, ON CHECKING FOR SHORTS ON VIBRATOR
POWERED
If you have a radio that blows fuses regularly you have a overload or direct short, there is a difference a direct short will blow the fuse immediately. where an overload short will blow the fuse after a few seconds or several seconds depending on the current draw. a direct short can be an pinched wire some where in the power lead or internally in the radio or most probably stuck points on the vibrator. one way to find out which is unplug the vibrator if the short clears the vibrator is at fault. however if the short is still there look for shorted wires from the source to the base of the vibrator. Now! if you have an excessive current short, one that takes a few seconds to blow the fuse, you can tell the vibrator is working with this type of short until the fuse blows. If this is the case, check for a shorted buffer condenser across pins 3&5 of the rectifier tube. cut one lead loose and see if the short disappears, if it does replace the buffer condenser. If not the vibrator or power transformer is probably shorted and will have to be replaced. now sometimes the short is in the B+ circuit but to create a short that would blow the fuse the rectifier tube or the first filter capacitor would have to be shorted, but a shorted first B+ filter would destroy th rectifier tube before blowing the fuse. so if the radio is still shorted after you change the vibrator, buffer condenser and rectifier tube the problem is usually the vibrator transformer. the rectifier tube on most of the old sets were the following, OZ4,6X5,80/84 GOOD LUCK !
Some of you have shown an interest in 6volt to 12volt conversion. In radio's prior to 1955 for general motors cars and 1956 for ford the radios were 6volt. many restorers are changing the 6volt system to 12volts. for the convenience of replacement parts and less current drain for accessories and general compatibility with today's system. My information will be directed toward the radio. first replace the 6volt tubes with 12 volt tubes of the same type and number.
replace the 6volt vibrator with a 12volt vibrator, you can obtain these through "antique electronic supply" in Tempe AZ. just specify whether your car is (negative or positive ground) be sure you do this because they will not interchange. replace the dial light to 12volt, most times you can get by with the 6volt vibrator transformer, but sometimes it has to be changed also. another remedy could be a 12volt to 6volt dropping resistor assembly. this is a good remedy if you can find a resistor block that dissipates the heat and is mounted far enough away from any material in the car that would cause a fire hazard