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Ikigala Construction |
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A step-by-step guide to making a cheap, easy-to-build rawhide-laced
drum. |
| Ikigalas Are Very Flexible
We considered taiko drums, which are heavy and quite expensive, Taos drums, which are heavy and a little expensive; and alfaias, which have relatively weak heads. Not only were money and weight factors in our decision, the ability to construct the drums to our specifications and the pleasure of playing something we had created ourselves also convinced us. This style of drum can be made with any shell strong enough to take the constriction of the drying hide. I chose laminated maple shells normally used for drum kits. They have a nice sound and are light. The choices for drumshells are almost limitless. You can make a drum in a very small size, use a wide range of materials, and try different shapes for the shell to shape the sound. 55-gallon oil drums, like those used for steel pan drums, make great rawhide-laced drums. A friend of mine made a fine dunun (jun-jun) out of one. To reduce the metallic sound, he coated the outside surface in cloth and rimmed the bearing edges with rubber. Four Versions of the Ikigala |
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Components Drum Shell All of my ikigalas were made from unfinished shells. I ordered Keller products online from Anderson International Trading. This gives you more control and makes a better-looking and better-sounding drum. |
Rawhide Here's an advice page I wrote about Making Drumheads with Rawhide Here's a source for taiko drum-quality rawhide. In addition to the large sheets of rawhide for the heads themselves, you will need rawhide laces. I have a ready supply at an Indian store about an hour's drive away. If you don't have such a resource, you might try buying one online. Rawhide lace is a long strip of cowskin. It comes in two widths. I use the thicker one. You can also cut your own laces from unused sheet rawhide, but this is very time-consuming. |
Rope If you choose synthetic line (like climbing rope), make sure it is static (doesn't stretch), not shock (has a little elasticity) line. Most of the year, my choice is natural hemp, which is difficult to
get in the US, but I highly recommend it. It is very strong and has
less stretch than nylon. I change it to synthetic to get tighter heads
in the winter. If you are interested in using hemp on your drum, here
are some links to websites for ordering. Tools
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Dimensions
Thickness If you order Keller unfinished drum shells from a distributor such as Anderson Trading, the shells will be measured in layers. There are four standard thicknesses:
For an ikigala, I usually choose an 8 or 10 layer with no reinforcement. Another alternative is 6 layers with reinforcement, which is a little more expensive. More advice The Molehill Group: Learn How to Tune your Drums and here is Prof. Sound's Drum Tuning Bible from Drumweb.com: |
| Preparing the Shell If you wish, drill about a 9mm to 12mm (3/8" to 1/2") hole in the side of the shell. This lets air pressure out when you strike the drum and can improve the sound. This is less important for a tight drum than one with a loose head. I chose not to do this for my ikigalas. |
| Fill any undesired holes in the drum shell and finish it. The lacing/ropes will be tight against the shell, so you should make sure the finish is cured before assembling the drum. |
| If you bought a raw wooden shell, you will want to do some finishing even if just to soften edges and protect the wood. |
| Bearing edges are the rims of the drum that contact the heads. I like to make the outside edge as broad as possible so the skin will lie across it, rather than over a sharp edge. I leave the inside edge intact, because it is flush. If you try to shape it, it will not contact the head evenly. |
| I use a Dremel tool to shape this edge. I sand down the outside edge until it makes a nice curve from the inside edge out. |
| When finished, the head can slide easily across the rounded outside surface, but the inside edge is abrupt, which allows the head more sustain. Click on the thumbnail photo at right to see what I'm talking about. |
| Protection |
On this example, I used Minwax Polyshades "Olde Maple". Polyshades is a combination of stain and protective coat. It came out great. I used tung oil on the inside surfaces of the shell, as well as on the bearing edge. |
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Creating the Head The photos in this series, like most of the tiny photos on this page, are thumbnails. Click them for a larger image. The drum used for this demonstration has a 40cm (16") diameter, 60cm (24") deep shell. The color is two coats of Minwax's Polyshades "Olde Maple". |
| Soak the hide and the lace at least 8 hours in cold water. I do it for 24 hours. The lace only needs 8. You want the hide very soft. I use a bathtub or plastic kiddie pool. |
| Lay the hide out on flat ground. Keep a tub of water nearby, so you can soak the hide periodically when it gets dry. |
| Find a section of the hide that is consistent and at the desired thickness. Try to avoid flaws. Place the shell vertically on the hide in the chosen spot. |
| With the chalk, draw a line 8cm (3") to 10cm (4") from the edge of the shell all the way around the drum. This will be the edge of the head. |
| With the razor blade, cut the head out around the line you just drew. |
| Using a compass or graduated string, locate where the lacing holes will lie. For Method 2 and Method 3, it is not important whether the number of holes is even or odd. For Method 1 and Method 4, you need to make an odd number of holes for it to work. Below is a chart showing the number of holes I make for a particular diameter of shell. |
Diameter |
# of Holes |
# of Holes |
# of Holes |
# of Holes |
# of Holes |
30cm (12") |
8 |
9 |
8 |
8 |
9 |
35cm (14") |
10 |
11 |
10 |
10 |
9 |
40cm (16") |
12 |
13 |
12 |
12 |
11 |
45cm (18") |
14 |
15 |
14 |
14 |
13 |
50cm (20") |
16 |
17 |
16 |
16 |
15 |
| Mark the bottom edge of the holes 2cm (3/4") from the edge of the skin. Make the holes about 12mm (1/2") wide. Make sure there is at least 3/4" between the holes and the edge. |
| With the X-Acto knife or leather punch, cut the holes. |
| It is best if the hide is not circular around the edge. It will wrinkle badly when you fold it over the bearing edge of the shell. To reduce this, you can make cutouts between the holes. |
| Draw a line around the shell all the way around the hide. I usually place the tops of the cutouts about halfway between the holes and the shell. |
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| Draw a line that circles each hole and then gently curves towards the shell between each hole. The curve should not get too close to the shell. You need some room between the cutout and the shell rim. It's hard to describe; the photos should help you. |
| Make the cutouts with the razor blade. The first head is finished. I made a mistake with the drum in this photo and cut out the holes after the cutouts. I recommend cutting them out before drawing the cutouts, as I mentioned above. |
| Find another good portion of hide for the second head. Using the first head as a template, draw the outline of the second head. You can see I still haven't made the holes. |
| Toss the first head in a tub of water to soak, and cut the second head out. |
| Lubricate the bearing edges of the shell with a material that won't harm the shell or heads. I use bee's wax or KY Jelly. |
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Preparing the Heads for Roping For my earlier drums, I had the tensioning ropes pull down on the heads through holes cut into the heads themselves. I was a little worried about this. For one thing, I didn't like so much tension bearing down on holes cut directly into the heads itself. Also, the ropes had a lot of friction when I pulled them through these holes during tuning. The answer was to make an anchoring rope that passed through the holes in each of the heads, distributing the tension more evenly. The anchoring rope, made of thick, twisted rawhide, has a round cross-section, which aids the ropes when they are pulled through. When dry, the anchoring rope has loops through which the tuning rope passes. The photos in this series, like most of the tiny photos on this page, are thumbnails. Click them for a larger image. The drum used for this demonstration has a 45cm (18") diameter, 60cm (24") deep shell. The color is two coats of Minwax's Polyshades "Olde Maple". |
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With the heads well saturated with water, place one head facedown, then the drum vertically on top of it. Put the other head on top, and align the holes in the top head so that they line up between the holes in the lower head. |
| Twist a length of rawhide lace into it resembles a twisted rope. When it starts binding up, it is tight enough. |
| Run the lace through a hole. Anchor one end of the lace with a clamp. |
| Wrap the lace rope around the drumshell until it meets the other end. After you add a little more length to allow tying the two ends together, cut the rawhide rope. |
| Then begin lacing the rawhide rope through the anchoring holes around the head. keep the rope twisted as you go. Push the rope through the holes always in the same direction (it does matter which way you thread it). |
| After you have threaded the rope through every hole, go around again and pull it tight. |
| When finished, tie the two ends together. The heads are now ready for attachment and tensioning. You have a number of choices for how you do this. |
The heads of ikigalas are tensioned with ropes. Over the years, I have used many different methods of attaching and tightening ikigala heads, but I have settled on a method I learned from making alafaias, a rope-tuned bass drum from Brazil. This method of attaching and tightening the heads does not allow easy adjustment. Once the heads are mounted and they dry, the only way to re-tune the heads is take them off, soak them in water and remount them. I decided on this method because I have found the a method that allows adjust does not get the heads any tighter than the alfaia method. I always want my drums as tight as possible. |
The heads of all ikigalas are attached and tensioned with ropes or hide lacing, and I have used many different methods. I have included instructions for five of these methods in this website. Here is a synopsis of each method and links to the step-by-step instructions. To go to the step-by-step construction pages, click on the corresponding photo. |
Method 1: Rawhide Lacing |
Method 2: Double Lateral Ropes |
| This was the original way to rope an ikigala. I learned this method from a man from Kenya named Wakesa. Rawhide lacing makes a drum that is very tight, but can't be easily retightened and can't be tuned. Go Here | This method is relatively easy, but usually doesn't get the heads quite as tight as the other methods. |
Method 3: Tuning Rings |
Method 4: Twisting |
| This is the method I use for most of my drums today. It
combines the high tension of Japanese-style lateral roping with Indian-style
ring tensioning for quick fine tuning. Go Here |
This method is still experimental at this writing. It seems to provide the greatest tension, but has the disadvantage of protruding wood pieces. Go Here |
How to contact me:
If you have any questions, comments, or criticism about this stuff,
please write me an e-mail at:
My name is Brian
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