I've often been asked, "How
can you hand craft a pen?" or "Do you
really make these pens?" So I thought I would
include a brief explanation here of the steps
involved in making a hand-turned pen.
I am a professional handcrafter and woodturner. I do
not manufacture the gold-plated pen parts for my pens,
but I do create the turned-wood barrels (and other
materials) that make my pens special and unique.
I turn the pen barrels by hand, one set at a time. I
do not use duplicators or automatic cutters of any kind, just my own two
hands, a lathe, and some good chisels and gouges, (turning
tools.)
When I am done with shaping the barrels on my lathe
and sanding and polishing them, I then assemble each
pen by hand, putting the turned pen barrels and the
gold-plated parts together to create one-of-a-kind
writing instruments.
Below is a short summary of the steps it takes to
create a fine writing instrument.
Step 1 - First
I select a piece of beautiful wood or other
interesting turnable material.

Step 2 - I
then cut the wood to size for the type of pen or accessory I am going
to make.
Step 3 - I carefully drill the centers for
brass tubes that will hold the ink refills and other
pen parts.
Step 4 - I then turn (shape) the barrels for the pen
on the lathe.
Crushed Velvet on the lathe

(you can't see me
working on it, because I'm taking the picture (:-)
Step 5 - I sand... and sand some more.
(I usually start with 220 grit sandpaper and go
through finer and finer grits, to 1,000 then Micro Mesh all the way to
12,000 grit. (That's 12 thousand, not 12 hundred) for a beautiful, glass-like
finish.
Step 6 - I
finish the turned barrels with lacquers and/or waxes,
taking the time and care to apply whatever is best
for the type of material I am working with.
Step 7 - I
assemble the pen.
Step 8 - I
make sure the pen works smoothly and properly.
The finished pen

(Crushed velvet pens are available on
the "Alternative Materials" page 3,
see link to the left.)