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THE ENGINEERING PLANT
A. The Type of Drive
6A1. INTRODUCTION
United States Navy submarines in service today use the diesel-electric
drive for main propulsion; the primary source of power being 4 diesel engines
of approximately 1,600 horsepower each. On certain classes of conversions,
one or more main engines may have been removed to provide space for special
equipment.
Each main engine drives a main generator, which supplies electrical
power for driving the main motors or charging the storage battery. The propellers
are driven by double armature slow speed motors, which receive their power
from either the generators or the storage battery.
When running submerged, power for the main motors is supplied
by the main storage battery or by the main generators on those submarines
equipped with a snorkel.
B. The Diesel Installation
6B1. GENERAL
6B2. THEORY OF OPERATION
Diesel engines are internal combustion engines, which derive
energy or work by burning fuel oil and air in the engine cylinders, thereby,
producing high-pressure gases. These high-pressure gases force the pistons
to move, causing the crankshaft to rotate.
as mentioned above, United States submarines use the two-stroke-cycle diesel
engine. The sequence of events in this cycle is as follows:
#1.
When the piston is approximately at its maximum travel from the combustion
chamber, a charge of air is admitted
to the cylinder.
#2. The
piston travels toward the combustion chamber, compressing the air in the cylinder.
This is called the
compression stroke.
#3. Near
the end of the compression stroke, fuel is injected into the cylinder and
immediately begins to burn. This
burning is progressive rather than instantaneous.
#4. The
gases of combustion, force the piston away from the combustion space. This
is called the expansion or power
stroke.
#5. Near
the end of the power stroke, the exhaust gases are released from the cylinder,
and a fresh charge of air is
again admitted, forcing out the remaining exhaust gases. The removal of
the gases of combustion is usually called
scavenging.
6B3. CONSTRUCTION
The General Motors engine is a V-type engine. The cylinders
are arranged in 2 banks of 8 cylinders each, the 2 banks are at a 40°
angle from each other. The combustion space is formed by the upper end,
or crown, of the pistion and a cylinder head which contains the exhaust valves,
fuel injector, and air start check valve.
The Fairbanks-Morse engine is an opposed piston engine. The
cylinders are arranged in-line, each having 10 cylinders containing 2 pistons.
The combustion space is formed by the 2 pistions arriving near the center
at the same time. The fule injector, air start check valve, and cylinder test
cock and relief valve are inserted through the liner at the center. In place
of exhaust valves, there are exhaust ports, which are uncovered by the lower
piston.
The frame or cylinder block of modern diesels, such as those
used on United States submarines, is made of machined steel plates, which
are welded together into a strong rigid unit. The build-up type of construction
results in the best combination of strength and light weight.
The frame is bored to receive the cylinder liners. The cylinder
liners are made of alloy cast iron or mild steel, accurately bored and finished.
Around the liner is fitted a mild steel water jacket. The liner and it's water
jacket are called the liner assembly. This assembly is removable and can
be replaced when worn.
Pistons are made of cast iron and are fitted with cast iron
piston rings. The connecting rods are forged steel and are attached to the
piston by means of a casehardned, highly finished piece of steel called the
piston pin, or wrist pin. A bronze bushing is inserted in the eye of the connecting
rod to serve as a bearing surface for the piston pin.
The crankshaft of the General Motors engine is made of heat
treated alloy steel, with 8 cranks spaced 45° apart, and 9 main bearing
surfaces or journals. The crankshaft of the Fairbanks Morse engine is made
of fine grain, alloy cast iron, with 10 cranks spaced 36° apart, and it
has 11 main bearing journals.
Connecting rod bearings and main bearings are split shell,
precious-type bearings, bronze backed and lined with a high grade, low friction
bearing metal, known commercially as "Satco". The bearings are normally called
Satco bearings.
Camshafts are made of forged steel, and are used to control
the action of various units of the engine. They are driven by gears or chain
from the crankshaft and must be exactly timed to the rotation of the crankshaft.
6B4. ENGINE SYSTEMS
Fuel systems of engines used in United States submarines
employ the solid, mechanical, injection principle. Fuel oil is drawn from
the clean fule oil tank by a pump attached to and driven by the engine. This
attached pump supplies the oil to injection pumps, which in turn, inject
the fuel into the cylinder at the proper time, at the proper pressure, and
in the required amount. The fuel injection mechanisims are actuated by the
camshafts of the engine.